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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) - Bow-Tie Analysis - Quantitative Risk Assessment (QRA) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) |
| Topic 2: Management of Change (MOC) | 8-12% | - MOC Process Requirements - Personnel and Organizational Changes - Technical Review and Risk Assessment - Temporary vs. Permanent Changes |
| Topic 3: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - EPA RMP Regulations - International Process Safety Standards - Compliance Verification Methods - Process Safety Auditing Techniques |
| Topic 4: Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Standard Operating Procedures (SOPs) - Safe Work Practices - Startup and Shutdown Procedures - Permit-to-Work Systems |
| Topic 5: Incident Investigation and Learning | 10-15% | - Root Cause Analysis Methods - Lessons Learned and Knowledge Management - Incident Classification and Severity - Trending and Performance Metrics - Investigation Report Development |
| Topic 6: Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Chemical Process Safety Fundamentals - Equipment Design and Integrity - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment |
| Topic 7: Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Elements of PSM Systems - Policy and Strategic Planning - Continuous Improvement Frameworks |
| Topic 8: Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Emergency Response Planning - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers |
1. Which of the following are appropriate factors to consider when determining the number of individuals on the incident investigation team? (Select all that apply)
A) The team should always include an external consultant or insurance agent
B) The number of people that volunteer to participate
C) The need for the investigation team to be well-balanced and unbiased
D) The complexity of the incident
2. An organization with strong Conduct of Operations is able to minimize: (select all that apply)
A) The frequency of operator refresher training
B) Misunderstanding of expectations
C) The frequency of process safety audits
D) The normalization of deviation
E) The frequency of process safety incidents
3. Which of the following conditions could indicate performance problems in a plant's Asset Integrity program?
(select all that apply)
A) An operator can identify each piece of equipment on the maintenance schedule and explain what is planned
B) The metrics report related to Asset Integrity performance is 9 months out of date
C) Piping handling hazardous material within a containment area is not on the inspection list
D) The rotating equipment is vibrating excessively
4. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
A) Conduct of Operations
B) Incident Investigation
C) Training and Performance Assurance
D) Asset Integrity and Reliability
E) Workforce Involvement
5. A facility is selecting an inerting procedure for one of its large reactors. Which inerting method would be expected to require the greatest nitrogen consumption?
A) Sweep through purging
B) Vacuum purging
C) Siphon purging
D) Vacuum/pressure purging
E) Pressure purging
Solutions:
| Question # 1 Answer: C,D | Question # 2 Answer: B,D,E | Question # 3 Answer: B,C,D | Question # 4 Answer: A,C,D | Question # 5 Answer: A |
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